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Duration 21 hours
Course Outline
Intro to WAAM and Hybrid Production
- Introduction to metal additive manufacturing
- Core WAAM concepts and deposition techniques
- Hybrid robot-CNC strategies and current industry developments
Basics of FANUC Welding Robot Programming
- Overview of FANUC robotic platforms and ROBOGUIDE
- Designing paths for arc welding tasks
- Managing teaching points, tool offsets, and coordinate systems
GMAW Processes and WAAM Deposition Strategy
- Optimizing Gas Metal Arc Welding (GMAW) parameters for WAAM
- Controlling wire feed, travel speed, and electrical current
- Planning single-bead and multi-bead layer strategies
Coordinating the HAAS CNC System
- Understanding 5-axis worktable setups and part positioning
- Aligning references and calibrating with robotic trajectories
- Programming CNC toolpaths for hybrid finishing
Integrating Robot and CNC Workflows
- Strategic planning: comparing robot-led vs. CNC-led hybrid processes
- Implementing handshaking, communication, and synchronization methods
- Simulating and analyzing real-world process timing
Validating Processes and Resolving Issues
- Ensuring geometric accuracy and consistency in WAAM outputs
- Addressing weld defects, layer distortion, and post-processing requirements
- Standard troubleshooting protocols in hybrid environments
Recap and Future Directions
- Consolidation of integrated WAAM process elements
- Recommended routes for production testing and scaling
- Pathways for validation, safety compliance, and quality assurance
Requirements
- Familiarity with industrial automation concepts
- Hands-on experience with welding or robotic programming
- Foundational understanding of CNC machining fundamentals
Target Audience
- Specialists in robotic welding
- Engineers focused on manufacturing and automation
- Technicians involved in hybrid CNC/robotic operations
Testimonials (1)
Practical usages are very impressive.
